Obtaining optimum
battery performance through correct selection
and maintenance
Part 1 - Selecting Correct Battery Size
No matter what battery type you are using,
selecting the correct size requires that you
know two things: the electrical load to be
applied and the length of time that load will be
applied (backup time).
Battery Load
Whether the battery is powering a security
system, emergency lighting, computers, toys
etc., the equipment will draw an electrical
current measured in Amps. This is called the
discharge current. The equipment load should
either state the amount of current (Amps) that
it will take to operate it or it will state its
power requirements in Watts, in which case you
can find the Amps simply by dividing the Watts
by the system voltage.
For example:

Back-up Time
This is the time the battery will drive the load
before needing to be recharged and can also be
described as autonomy or discharge time.
Selection
Knowing the discharge current and discharge
time, the battery "size" can be selected by
using the manufacturer's selection graph. This
will show the "size" of the battery in Amp Hours
or Ah. This is known as the Capacity of the
battery. Power-Sonic publishes such a chart,
but, even better, we have a simple slide-rule
type calculator covering Ah from 0.5 to 100Ah.
This is available free of charge from
Power-Sonic.
Battery Capacity
The industry standard for stating the capacity
of VRLA/SLA batteries assumes a discharge time
of 20 hours (20 hour rate). A 7.0Ah battery will
discharge at 0.35 Amps down to a voltage of
about 10.5V (for 12V battery) or 5.25V (for a 6V
battery).
20 hours x 0.35 Amps = 7.0Ah
But be careful: as the discharge current is
increased the Ah (capacity) of the battery is
decreased. So, if you discharge a 12v 7.0Ah
battery at 1.1 Amps it will reach 10.5 volts in
5 hours and so the capacity of the battery
becomes:
5 hours x 1.1 Amps = 5.5Ah
This can be confusing and it is better to use
the manufacturer 's charts (or a Power-Sonic
slide rule) for selecting the capacity (size) of
the battery needed. Also, allow a little bit of
extra capacity, especially if wide temperature
variations may occur.
Charging for Optimum
Performance
General: Dependable performance and satisfactory
service life of POWER-SONIC batteries depend
upon correct charging. Faulty charging
procedures or inadequate charging equipment
result in decreased battery life and/or
unsatisfactory performance. The selection of
suitable charging circuits and methods is as
important as choosing the right battery for the
application. To charge a POWER- SONIC battery, a
DC voltage higher then the open-circuit voltage
of 2. I 5V/cell is applied to the terminals of
the battery. POWER-SONIC batteries can be
charged using any of the conventional charging
techniques. To obtain maximum service life and
capacity along with acceptable recharge times
and economy, constant voltage current limited
charging is recommended.
Overcharging: As a result of too high a charge
voltage, excessive current will flow after
reaching full charge causing decomposition of
water in the electrolyte and, hence, premature
ageing.
Undercharging: If too low a charge voltage is
applied, the charger current output will
essentially stop before the battery is fully
charged. This allows some of the lead sulphate
to remain on the plates which will eventually
reduce capacity.
CHARGING CHARACTERISTICS
As the terminal voltage of the discharged
battery rises, its current acceptance decreases.
The battery is fully charged once the current
stabilizes at a low level for a few hours. You
will notice that there are two criteria for
determining when a battery is fully charged —
the final current level and the peak charging
voltage while this current flows.

Charging Methods

Taper Charging
This is the simplest, most inexpensive charging
method. Either quasi-constant voltage or
quasi-constant current characteristics can be
built into the charger through combination of
transformer, diode and resistance. Of the two,
constant potential charging is preferable.
Constant Current Charging
Constant current charging is suited for
applications where discharged ampere-hours of
the preceding discharge cycle are known.
Monitoring of charge voltage or limiting of
charge time is necessary, however, to avoid
excessive overcharge. This method is effective
for charging a battery that has been stored for
an extended period of time or for occasional
overcharging to equalize cell capacities.
Constant Voltage Charging
Constant voltage charging is the preferred
method to charge POWER-SONIC batteries.
Depending on the application, batteries may be
charged either on a continuous or non-
continuous basis.
Cycle Applications:
Limit initial current to 0.25C (C is the rated
AH capacity of the battery). Charge until
battery voltage (under charge) reaches 2.45
volts per cell at 20°C. Hold at 2.45 volts per
cell until current drops to approximately 0.01 C
ampere. Battery is fully charged under these
conditions, and charger should either be
disconnected or switched to “float” voltage.
“Float” or “Standby
Service”:
Hold constant voltage source of 2.25 to 2.30
volts per cell continuously across the battery.
At this voltage, the battery will seek its own
current level and maintain itself in a fully
charged condition. |